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Why Doesn't Your Solar Water Pump Last Longer? — Here's a Free Daily Maintenance Guide to Help You
time2025/11/01
- Maintenance guide of all kinds of solar water pump from DIFFUL. Hoping to help to your pumps more durable.
1.Solar Submersible Pump
Maintenance Characteristics: Emphasis on prevention over routine checks. Since the pump is installed underwater, frequent retrieval for inspection is impractical. Therefore, the focus of maintenance lies in proper installation and monitoring operational data.
Daily/Monthly Maintenance Priorities:
Listening for Abnormal Sounds: Pay attention to the operational sounds coming from the wellhead. A steady hum is normal. Sharp, grinding noises or intense vibrations may indicate bearing wear or debris caught in the impeller.
Monitoring Water Output: This is the most straightforward check. Record normal water output and head pressure. If water output consistently decreases, and photovoltaic panel issues are ruled out, the primary suspects are clogged filters or pump wear.
Sand and Scale Prevention: If the water source has high sand content, it can rapidly wear down the impeller and seals. Shorten inspection intervals and consider installing an external sand separator.
Hard Water Sources: These are prone to scale buildup in the impeller and flow channels, reducing efficiency. Schedule regular (e.g., annual) pump retrieval for descaling.
Electrical Safety: Regularly inspect the exposed sections of the cable above ground to prevent damage from animals or human activity.
Annual/Seasonal In-Depth Maintenance:
Pump Retrieval and Inspection: During low-usage seasons (e.g., winter), retrieve the pump from the well for a comprehensive inspection:
Clean the Filter: Thoroughly clean the filter at the water intake.
Check External Condition: Inspect the pump casing for signs of corrosion or wear.
Manual Rotation: Manually rotate the shaft to ensure it moves smoothly without sticking or unusual noises.
Insulation Testing (Professional Task): Use a megohmmeter to measure the motor’s insulation resistance, ensuring it remains within safe limits to prevent electrical leakage risks.
2.Solar Surface Pump
Maintenance Characteristics: "Focus on Sealing, Prevent Vapor Lock". Its most distinct feature is the presence of a "suction lift", making the core maintenance objectives ensuring absolute sealing of the entire suction pipeline and preventing air accumulation (venting) inside the pump.
Daily/Monthly Maintenance Priorities:
Venting Before Startup: This is a critical operation unique to surface pumps! After any prolonged shutdown, the vent valve on the pump head must be opened to expel all air from the pump body and suction pipe until a continuous stream of water flows out. Air is the "natural enemy" of surface pumps, as it can prevent water suction and cause cavitation damage.
Checking Sealing: Frequently inspect all joints and valves in the suction pipeline for air leaks. Even a tiny gap can cause the pump to malfunction.
Foot Valve Check: If a foot valve (check valve) is installed, verify that it is functioning correctly. This ensures the suction pipe remains filled with water after the pump stops, avoiding the need to prime the pump each time.
Pump Cleaning: Surface pumps are generally more accessible. Regularly clean dust and debris from the pump surface to aid heat dissipation.
Annual/Seasonal In-Depth Maintenance:
Winterization: Completely drain all residual water from the pump casing and pipes. If left, freezing water can expand and crack the pump body.
Mechanical Seal Inspection: Check the shaft seal for any signs of water leakage. Address or replace it promptly if minor seepage is detected to prevent air ingress.
Impeller Cleaning: Open the pump casing, inspect the impeller, and clean away any debris or scale that may have accumulated.
3.High Speed Well Pump
Maintenance Characteristics: "Water Quality Focus, Precision Maintenance" – It is akin to a "high-performance sports car" among water pumps, demanding higher water quality and more meticulous upkeep.
Daily/Monthly Maintenance Priorities:
Stringent Water Quality Requirements: Ensure extremely low sand and impurity content in the water source. Even fine particles can rapidly abrade precision components under high-speed operation, much like sandpaper. The pre-filtration system must remain fully functional.
Operational Data Monitoring: It is highly recommended to install flow meters and pressure gauges. Closely monitor fluctuations in flow rate and pressure, as even minor declines may indicate early internal wear.
Avoid Frequent Start-Stop Cycles: High-speed pumps experience significant inrush current and mechanical stress during startup. Configure controllers to prevent frequent cycling caused by transient conditions (e.g., passing clouds affecting solar power).
Annual/Professional In-Depth Maintenance:
Professional Inspection & Service: Recommending entrusting pump retrieval and maintenance to qualified technicians. Due to their precise and complex structure, disassembly by non-professionals may compromise assembly accuracy.
Comprehensive Performance Testing: After retrieval, beyond external cleaning and insulation tests, performance curve verification on a test bench is advisable to determine whether performance has degraded to a point requiring repair or replacement.
4.Solar Pool Pump
4.Solar Pool Pump
Maintenance Characteristics: The pump and photovoltaic panels share common maintenance needs with other pump types, while the pool circulation system requires the highest priority. The heart of a pool pump is the filter (typically a sand tank or cartridge), so maintaining the filter is essentially protecting the pump. Seasonal and water chemistry maintenance is essential. In winter or during extended disuse, drain all water from the pump casing, filter, connecting pipes, and PV circuit to prevent freezing damage.
Daily/Monthly Maintenance Priorities:
PV Panel Cleaning: Perform weekly visual inspections and clean monthly with water and a soft cloth to maintain power generation efficiency.
Pump Visual and Sound Check: Inspect the pump body for any signs of water leakage. Listen to the operating sound—a steady hum is normal.
Abnormal Sounds:
Sharp noise/Dry running sound: Most often caused by a clogged pump skimmer basket or pre-filter, leading to insufficient water supply and the pump "running dry."
Heavy vibration/Roaring sound: Possibly due to foreign objects (e.g., small stones) entering the pump impeller chamber.
Skimmer Basket Check and Cleaning: Clean the skimmer basket daily or every other day to significantly reduce the load on the pump skimmer basket.
The heart of a pool pump is the filter (typically a sand tank or cartridge), so maintaining the filter is essentially protecting the pump.
Filter Pressure Monitoring:
Normal Pressure: Note the pressure gauge reading when the filter is clean (typically a lower value, e.g., 10–15 PSI).
High-Pressure Alert: When the pressure reading is 7–10 PSI higher than normal, it indicates the filter is dirty and water flow is restricted.
Consequences: Failure to address this will significantly increase the pump’s workload, reduce water flow, raise energy consumption, and ultimately damage the pump.
Backwashing/Cleaning the Filter:
Sand Tank Filter: When pressure rises, perform a "backwash" operation. Use the multi-port valve to reverse water flow and flush out trapped debris. After backwashing, run a "rinse" cycle before resuming normal filtration.
Cartridge Filter: When pressure rises, turn off the pump, open the filter tank, remove the cartridge, and rinse it with a hose. Soak and clean the cartridge with a specialized cleaner every few months.
Annual/Seasonal In-Depth Maintenance:
Winter/Extended Disuse: Drain all water from the pump casing, filter, connecting pipes, and PV circuit to prevent freezing damage.
PV Panel Protection: If the system is off-grid, cover the PV panels or disconnect them.
Scale Prevention: Scale buildup on the pump interior, impeller, and heat exchanger (if solar heating is used) can reduce efficiency or even jam the impeller. Regularly test and adjust the pool water’s pH, alkalinity, and calcium hardness.
DIFFUL is an innovative and technology-leading manufacturer of solar pumps, specializing in DC solar pumps, AC/DC hybrid solar pumps, and shielded motor solar pumps. Since our establishment in 1989, we have maintained a 100% focus on this industry, with hundreds of thousands of our pumps in use worldwide. Our commitment to quality is evident through the use of high-precision and fully automatic processing machines, advanced assembly lines, and testing equipment to enhance efficiency and ensure top-notch products. Furthermore, we have established our own controller production and research and development workshop, guaranteeing that every step of the production process is meticulously controlled. We are actively seeking distributors and offering support for OEM partnerships. If there are any further discussions or details that need to be addressed, please feel free to contact us. We appreciate your attention and trust.
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